Inline mixing equipment to reduce polymer consumption and increase dewatering efficiency

Auxiliary

Inline Dynamic and Static Mixers

Developed in cooperation with the Czech Technical University in Prague, our inline dynamic and static mixers provide high admixing efficiency while reducing the risk of blockage. Suitable for use with VOLUTE™, other water equipment such as a DAF unit, or as a standalone unit. Key benefits for flocculant dosing in sludge dewatering include increased cake dryness, decreased polymer consumption, and reduced preparation water consumption due to higher dilution ratios.

Consultation & Quotation Brochure Download

ADVANTAGES

AMCON inline mixing equipment

The inline dynamic and static mixers were developed in cooperation with the Czech Technical University in Prague for the best practice with inline mixing in industrial processes.
The unique design of the mixing chamber provides high admixing efficiency and reduces the risk of blockage.
The inline mixing optimizes the admixing process thanks to a lower dilution ratio, e.g.: polymer dilution.

Dynamic mixer
Dynamic mixer with built-in VFD
Dynamic mixer with built-in VFD

In-line Dynamic Mixer

Advantages

Homogenous mixing result
Significantly reduced risk
of blockage
Long lifespan
Potential chemical saving by improving the mixing efficiency
Installation and integration in existing processes

Options

Dry run protection
Thermistor to prevent motor overheating
Material upgrade to AISI 316L, AISI 316Ti
Variable-frequency drive (VFD)

Applications

Sludge and wastewater treatment
Chemical industry
Food and beverage
Pharmacy
Others

Customer service

Quick and easy spare parts service
Reliable customer support
Two-year warranty

Dynamic Mixer – Technical Sheet

Model Capacity1 – Main substance [m3/h]
Capacity1 – Mixed substance [m3/h] Power [kW] Installation length [mm] Connection type Injection port size Protection class Rotary speed2 [rpm] Material
DM40 10 0.7 0.37 300 / 430 Flange / Union G 1/2“ F-thread IP55 300 – 1700 AISI 304
DM50 15 2 0.37 315 / 455 Flange / Union G 1/2“ F-thread IP55 300 – 1700 AISI 304
DM80 35 4.5 0.75 385 Flange G 3/4“ F-thread IP55 300 – 1700 AISI 304
DM100 60 6 1 .1 435 Flange G 1“ F-thread IP55 300 – 1700 AISI 304
  1. The capacity is dependent on the concentration of the mixed substances.
  2. The variable rotation speed is possible only with an application of the variable-frequency drive (VFD).

How does the Dynamic Mixer work?

Inline Dynamic Mixer increases the quality of flocculation and subsequently improves the sludge dewatering process

Lower quality flocculation without Dynamic mixer
Lower quality flocculation without Dynamic mixer
Flocculation with dynamic mixer
High flocculation quality with the use of an Inline Dynamic Mixer

Reducing the operation cost, increasing the efficiency

Tens of laboratory and on-site tests prove the improvement of mixing processes in industrial use. We present you with the results of dozens tests conducted to optimize the chemical dosing during sludge dewatering in wastewater treatment.

Parameter / Average tests results

    • Polymer Consumption: (- 22%)
    • Dryness of the Dewatered Sludge: (+ 1.2%)
    • Throughput Increase: (+ 5%)
    • Dilution Water Volume Reduced: (YES)
    • Capture Rate: (+ 3%)

Static Mixer

The static mixer or motionless mixer ensures reliable and continuous mixing of liquids in the pipeline.

  • Cost-effective admixing
  • Energy-saving motionless design
  • Wide range of application
  • Two-year warranty

Static Mixer – Technical Sheet

Model Capacity1– Main substance [m3/h]
Capacity1– Mixed substance [m3/h] Installation length [mm] Connection type Injection port size Material
SM40 4.5 0.7 370/500 Flange / Union G 1/2“ F-thread AISI 304
SM50 20 2 370/510 Flange / Union G 1/2“ F-thread AISI 304
SM80 48 4.5 500 Flange G 3/4“ F-thread AISI 304
  1. The capacity is dependent on the concentration of the mixed substances.

CASE STUDIES / TESTIMONIALS

List of Case Studies
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